This invention describes a system for binding books that can print images directly onto the cover. It works by first figuring out how thick the stack of pages (the 'bundle of sheets') is. This thickness can be determined either by counting the pages and knowing their individual thickness, or by physically measuring the stack. Once the system knows the exact thickness, it adjusts where the images are printed on the cover sheet so that they appear in the correct position, even after the cover is trimmed to fit the specific book thickness.
Why it matters: Since 2006, advancements in digital printing precision and embedded control systems make the real-time image positioning described more feasible and cost-effective. Improved sensor technology also simplifies accurate sheet thickness determination.
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