This invention describes the inner structure of a sports ball, called a carcass, which is made entirely from a single piece of knitted fabric. Instead of cutting out separate panels and then stitching them together, this method uses a knitting machine to create the ball's shape, with all the segments and their joins formed seamlessly during the knitting process itself. The knitted structure can use specific patterns like Jacquard or intarsia stitches and is designed to encircle the entire ball.
Why it matters: Since 2016, advancements in industrial knitting machinery and 3D textile design software have significantly improved the capability to produce complex, seamless, single-piece knitted structures like this ball carcass with greater precision and efficiency.
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